In Microsoft Word: Mailings → Start Mail Merge → Labels, choose Avery US Letter and your product number (for example 5395), then Select Recipients → Use an Existing List and pick your Excel file. Add the name fields to the first label with Insert Merge Field, click Update Labels, check Preview Results, and finish with Finish & Merge. Print at 100%.
Before you start
Mail merge has been in Word for decades and works well once it’s set up. You need three things:
- Word on a computer. These steps are for the desktop app on Windows and Mac (Microsoft 365 or a standalone version). Where the Mac wording differs, it’s noted. Word for the web doesn’t have the full Mailings tab.
- An Excel list with one header row. Headers in row 1 (First Name, Last Name, Company, Title), one person per row, no merged cells and no blank rows. Save the file and close it in Excel before you connect it.
- The product number on your pack of sheets. Common name badge sheets: 5395 adhesive name badges (3⅜ × 2⅓ in, 8 per sheet), 5392 inserts (4 × 3 in, 6 per sheet) and 5390 inserts (3½ × 2¼ in, 8 per sheet).
Step 1: Set up the label sheet in Word
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Step 1: Open a blank document
Start fresh rather than in an existing file: the label layout replaces everything on the page.
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Step 2: Start a label merge
On the Mailings tab choose Start Mail Merge → Labels…
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Step 3: Pick the sheet
In Label Options set Label vendors (on a Mac, Label products) to Avery US Letter, or Avery A4/A5 for A4 sheets. Choose the Product number from your pack, such as 5395, 5392 or 5390. Details… shows the label size and margins so you can compare them with the pack.
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Step 4: Click OK
Word fills the page with a table, one cell per label. If you can’t see the cell edges, turn on View Gridlines on the Table Layout tab.
Step 2: Connect your Excel list
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Step 1: Choose the file
Mailings → Select Recipients → Use an Existing List…, then pick your Excel workbook.
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Step 2: Choose the sheet
In Select Table, pick the worksheet that holds the list (it shows as Sheet1$ or similar) and keep First row of data contains column headers ticked. On a Mac, choose the sheet in the Open Workbook box.
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Step 3: Tidy the recipients (optional)
Edit Recipient List lets you untick test registrations, sort by last name or filter to one group, without touching the spreadsheet.
Word now puts a «Next Record» field in every label except the first. That field is what moves each label on to the next
person, so leave it alone.
Step 3: Lay out the first name tag
Everything you put in the first label is copied to the others in the next step, so design it once, carefully.
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Click in the first label and choose Insert Merge Field → First_Name. Word shows your column headers as field names,
with spaces turned into underscores. Press Enter and insert
Last_Name, thenCompanyorTitle. - Make the first name big and bold. Select the whole
«First_Name»field and set the size on the Home tab. For reference, our own templates print first names at up to 42 pt on a 3⅜ × 2⅓ in tag and never below 14 pt. Word won’t shrink a long name for you, so choose a size your longest name fits at. - Center it. Center the text on the Home tab, then center it vertically with Align Center on the Table Layout tab.
- Logo: Insert → Pictures, keep it small, and set Wrap Text → In Line with Text. Inline pictures copy into every label most reliably; floating ones can end up stacked or shifted.
- Highlight Merge Fields (Mailings tab) shades the fields so you can see what is data and what is fixed text.
Step 4: Update all labels and preview
Click Update Labels (Mailings tab, Write & Insert Fields group). Word copies the first label into every other
label, after its «Next Record» field. Then click Preview Results to see real names instead of field codes,
and step through people with the arrows.
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1. Fields in the first label
Only label 1 has fields. The rest hold «Next Record» and nothing else.
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2. After Update Labels
Word copies label 1 into every label, after its «Next Record» field.
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3. Preview Results
Each label shows the next row of the spreadsheet.
While previewing, look for the longest name in your list (sort the list in Excel by name length if it’s long), accented names, and anyone whose company is missing. If a label looks wrong, fix the first label and click Update Labels again rather than editing labels one by one.
Step 5: Finish and print
- Finish & Merge → Edit Individual Documents… → All creates a new document with every badge filled in. This is the place to fix a single badge by hand, such as a smaller size for one long name. Save it so you can reprint without merging again.
- Finish & Merge → Print Documents… sends the merge straight to the printer if you don’t need changes.
- Print at 100%. In Word for Windows, the last setting under File → Print is the pages-per-sheet menu: make sure Scale to Paper Size says No Scaling. On a Mac, check that “Scale to fit paper size” is off under Paper Handling. Then print one page on plain paper and hold it against a real sheet up to the light.
The guide to printing name badges that line up covers paper type, alignment and what to do when the labels drift.
Fixing common mail merge problems
| Problem | Why it happens | Fix |
|---|---|---|
| Only the first label shows data | The fields were added to label 1 but never copied. | Click Update Labels, then Preview Results. |
| Every label on a page shows the same person | The «Next Record» fields were deleted or typed over. | Clear labels 2 onward, then click Update Labels so Word puts them back. |
| Word can’t open the data source, or the file is locked | The workbook is open in Excel, or it lives in a synced cloud folder that is still syncing. | Close the file in Excel. If that doesn’t help, save a local copy and connect that. |
| Fields are called F1, F2…, or the first person is missing | Word didn’t use row 1 as headers, or there are title rows above the headers. | Delete rows above the headers and keep “First row of data contains column headers” ticked. |
| Dates and numbers look wrong | Word reads the stored value, not Excel’s display format: dates change format, ZIP codes lose leading zeros. | Format the column as Text in Excel, or toggle field codes (Alt+F9, Option+F9 on a Mac) and add a switch such as \@ "MMMM d, yyyy". |
| Long names wrap, overflow or disappear | Word has no automatic fit: text keeps its size and the label cell can’t grow. | Use a size the longest name fits at, or shrink single badges in Edit Individual Documents. |
| The logo shows on one label or piles up | It’s a floating picture anchored to the page. | Set it to In Line with Text, then Update Labels. |
| Badges drift down the sheet | The print was scaled, or the wrong product number was chosen. | Print at 100% with no scaling and compare Label Options → Details with the pack. |
Partly used sheet? Word has no start position. The usual workaround is to add one blank row at the top of the list for each label already used, so the merge leaves those labels empty.
Making name tags in Google Docs
Google Docs has no built-in label merge. Several third-party add-ons in the Google Workspace Marketplace (Extensions → Add-ons → Get add-ons, then search for labels) connect a Google Sheet to a label layout, and many list Avery product numbers. Free tiers often limit how many labels you can merge, and each add-on asks for access to your documents, so read what it requests before installing. We don’t recommend a particular one.
Two alternatives: download the sheet with File → Download → Microsoft Excel (.xlsx) and follow the Word steps above, or copy the rows from Google Sheets and paste them into the spreadsheet importer.
When to skip mail merge
Word is a fine choice for an occasional small list, especially if you already know mail merge. A dedicated badge maker saves time when the list is long, changes before the event, or needs roles and QR codes. Here is a fair comparison.
| Task | Word mail merge | Name Badge Creator |
|---|---|---|
| Cost | Free if you already have Word. | Free during launch. Exports will cost $10 later. A free account is needed to download. |
| Design control | Anything Word can do, set up by hand. | Designer templates; change logo, colors, fonts, background and elements. |
| Setup each time | Label options, connect the list, insert fields, update labels. | Upload or paste the list, confirm the columns. |
| Long names | Same size for everyone; check each by hand. | Sized per badge; anything below the readable minimum is flagged, never cut off. |
| Role colors | Possible with IF fields typed by hand. | A color per role, always with the role word printed. |
| QR code per attendee | Possible with the MERGEBARCODE field code; no size check. | Map a column to the QR element; quiet zone added and size checked. |
| Late changes | Find and reprint the changed people yourself. | Shows who was added, changed or removed; print just the changes. |
| Partly used sheets | Blank rows at the top of the list. | Pick the first empty position. |
To try the shortcut, upload the same Excel file on the name badges from Excel page (up to 2,000 people per project). Badge layouts compatible with Avery 5395, Avery 5392 and Avery 5390 are ready to pick, and you can browse the name badge templates first. We don’t offer Word (.docx) templates.
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